MCV-1165G machining center machine

發(fā)布日期：2022-03-25 瀏覽次數(shù)：1408

Mechanical characteristics: the rigid rail of the base saddle and column has strict design requirements, and the load capacity of its super large mechanism body has been enhanced, without the problem of worktable tilting. The sliding surface of the rail is attached with imported grinding plates, which can reduce wear to maintain long-term accuracy requirements. Scope of application: die processing, auto parts processing, engine box, mechanical parts processing and other heavy cutting.

Characteristics of MCV-1165G Vertical Machining Center of Zhongmao Machinery:

1: Casting design:

All castings of Zhongmao MCV-1165G have been calculated and analyzed by computer. The reasonable structural strength and the matching of reinforcing ribs have improved the high rigidity of the machine. The casting material shall be MIHANNA (closely baked) casting FC-30 #. It can ensure the long-term stability of the machine tool and high-precision processing. The castings are thoroughly annealed, which is conducive to eliminating internal stress and preventing deformation of the castings after long-term use.

Base design:

The machine base has a wide and solid structure, all of which are designed for heavy load and full support, which can ensure the heavy chip capacity during processing. The machine base is designed with oil-water separation box to avoid the deterioration of cutting fluid due to mixing and extend the use of cutting fluid.

Column design:

The column is of herringbone triangle structure, the saddle is widened and lengthened, the heavy load is fully supported, and the structure is solid.

Spindle head and spindle design:

The spindle head is reinforced with ribs, and the contact length ratio is appropriate, which can provide more stable support for the spindle. The distance from the spindle center to the Z-axis rail surface of the column is 710mm, and the processing range is larger.

The main shaft adopts German FAG P4 or Japanese NSK P4 high-speed high-precision bevel ball bearings, and the standard speed can reach 8000rpm. The main shaft assembly uses IRD dynamic balance correction equipment to directly calibrate the dynamic balance of the main shaft online, so that the main shaft can avoid resonance when running at high speed and ensure the best processing accuracy.

The spindle uses a four claw broach with high strength and toughness, which has a large contact surface, strong tool holding force, small tool handle nail loss, and long service life.

The standard spindle air curtain dust-proof device completely eliminates the phenomenon of iron filings and dust invading the spindle bearing during processing, and ensures the pure quality of the spindle interior. Therefore, the service life is extended.

2: Transmission mode: screw and wire rail

The three-axis motor and precision high-speed ball screw adopt Taiwan Shangyin C3 or Yintai C3 straight junction transmission (clearance is 0), assembly pre tension and advance elimination machine

The expansion of the screw caused by the heating caused by the continuous movement of the bed.

X/Y/Z axis is supported by sliding guide rail, which can support heavy load and fast movement to ensure better positioning accuracy. The width of X axis is 90mm, and the width of Y axis is 80mm,

The width of Z axis is 85mm, and there are 2 sliding guides in X, Y, and Z directions respectively, so that the machine tool can obtain the best cutting rigidity and stability during cutting and moving. It has the characteristics of high rigidity, low noise, and low friction. The machine can quickly move X/Y/Z axis by 20m/min, process efficiently, and reduce processing time.

3: Magazine design:

It adopts Taiwan's first brand tool changer, which is fast, easy to operate and has a long life, providing stable and reliable tool exchange action. The unique design of the tool exchange device has been updated to the electronic brake drive mechanism, which eliminates the problem that the brake pads wear out and need to be replaced after several years of use of the previous cam type structure.

4: Sheet metal design:

The machine's sheet metal specially designed by China Trade has a beautiful appearance, which conforms to ergonomics and national CE standards. It is widely appreciated by users. It is equipped with explosion-proof tempered glass to protect people from accidental injury when workpieces fly out. The side windows are equipped with two safety locks to avoid accidents caused by operators' opening.

Under the operation box, a convenient tool storage box can store 10 tools that need to be used at any time. There is no need to purchase a tool car, saving space.

In terms of chip removal function, MCV-1165G is designed as a flushing device for the chassis inside the machine. The chip chips are brought to the chip collecting groove at the rear of the machine by a large amount of cutting fluid from the chip punching device. The chip collecting groove is enlarged so that users do not need to clean the iron chips in a short time,

The chain plate type chip conveyor is optional, which automatically flushes the chips into the chip conveyor and discharges them into the chip collecting trolley. This eliminates the problems of the screw type chip conveyor, such as chip failure and screw damage.

The machine is equipped with a high brightness LED working light, which can be adjusted at any angle to facilitate the operator's loading and unloading of workpieces, measurement and other work. The equipped working light has dust-proof, explosion-proof and other functions.

5: Power distribution design and panel:

The operation panel of China Trade is the original imported panel of a well-known brand in Taiwan. All the main wire rods are imported from Taiwan, which are resistant to external pulling, oil corrosion and high temperature. The quality reaches the Japanese machine level. It is superior to the rough wire rods used by ordinary domestic brand manufacturers, and it is easy to have the problem of aging wire rods and poor contact of keys.

The movable handwheel rotating parts are imported from Japan, which have a longer service life. The back is equipped with a powerful magnet, which can be firmly adsorbed on any metal sheet metal for easy use during operation. It also has multiple functions such as axis selection, feed rate selection, etc. It is equipped with a flexible extension line, which facilitates tool setting and workpiece coordinate setting, and is easy to operate. The electrical box is equipped with a drying and dehumidifying bag to avoid rust of electrical components caused by moisture in the air.

Technical Parameters and Specifications of MCV-1165G Vertical Machining Center

ITEM		UNIT			Specifications
Table
Table area (long × Width)		mm			1200×625
T-slot size (slot width × Quantity × Spacing)		mm			18×5×100
Accuracy grade of T-groove		-			H7
Maximum weight of work-piece carried by worktable		kg			700
Travel
X-axis stroke		mm			1100
Y-axis stroke		mm			650
Z-axis stroke		mm			600
Distance from spindle nose to worktable		mm			120-720
Distance from spindle center to column rail surface		mm			710
Design and type of three-axis track (three-axis rigid rail)
Track specification width		mm			X axis: 90/Y axis: 80/Z axis: 85
Number of X.Y.Z axis rails		-			X axis: 2 rails/Y axis: 4 rails/Z axis: 2 rails
SPINDLE / Feed
Spindle transmission mode					Gearbox transmission
Spindle speed		rpm			50-6000
Taper/spindle diameter/Latin specification					BT-50/φ190/ MAS403-BT50-45
Cutting feed rate		mm/min			1～20000
Three axis fast moving speed		mm/min			X axis: 15000/Y axis: 15000/Z axis: 15000
ACCURACY
positioning accuracy		mm		300mm ± 0.005 (any position)
Repetitive positioning accuracy		mm		300mm ± 0.003 (any position)
Tool magazine
Magazine type				Knife arm type
Tool change mode				random
Magazine capacity			T	24
Tool change time			sec	T to T 3.5
Maximum tool diameter			mm	?105
Maximum tool diameter without adjacent tools			mm	?200
Maximum single tool weight			KG	15
Maximum tool length			mm	300
Controller model/main shaft and three-axis motor parameters
System manufacturer	Mitsubishi					Fanucco
Model	M80/B					OI-MF（5）
Spindle motor	SJ-V15-01ZT					BiI15/8000
X/Y/Z axis servo motor	HF-303S/HF-303S/HF-303BS					BiS22/ BiS22/ BiS30B
Spindle servo motor power (KW)	11/15					15/18.5
Spindle servo motor torque (N-M)	70					71.7
Three axis servo motor power (KW)	X axis: 3.0/Y axis: 3.0/Z axis: 3.0					X axis: 2.5/Y axis: 2.5/Z axis: 3.0
Torque of three-axis servo motor (N-M)	X axis: 64/Y axis: 64/Z axis: 64					X axis: 45/Y axis: 45/Z axis: 90

List of key components

Serial No	Name	Specifications	Manufacturer
1.	MIHANNA RESIN SAND CASTING	FC-30	Taiwan funded factory
2.	X/Y/Z ball screw	Φ45-P10 / Φ45-P10 / Φ45-P10 C3 precision grade	Taiwan Shangyin/Yintai
3.	X/Y/Z axis sliding guide	902/804/85*2 Level P precision level	Wear plate imported from the United States
4.	Ball screw three-axis bearing	3062TAC front three rear two P4 precision grade	Germany FAG/Japan NSk
5.	Disc type tool magazine	24T	Taiwan - TEDA/Shengjie
6.	Electric heat exchanger device	Cooling capacity: 500W	Taiwan funded Poynte
7.	Automatic lubrication device	Volumetric - 4L	Taiwan funded Shengxiang
8.	X/Y/Z telescopic cover	XYZ axis steel plate	Taiwan funded Hongwang
9.	Spindle/speed	BT-50/50-6000rpm	Taiwan - Luo Yu/Taiwan funded brand
10.	Cutting fluid high-pressure motor	Lift 35m	Taiwan funded Sterl
11.	Automatic tool loosening device of tool cylinder		Taiwan - Shengjie
12.	Transformer	30KVA	Taiwan funded Shunliang
13.	System operation panel		Taiwan Original - China Trade
14.	Taiwan Original - China Trade	-	Taiwan/Japan/France

Note: Manufacturers of all specifications reserve the right to modify. The above key supporting suppliers may be different, and the actual shipment details shall prevail.

Standard configuration parts list

Serial No	Name	Serial No	Name
1	Fully enclosed sheet metal	12	Automatic power-off function
2	Three axle telescopic cover	13	Control axis extension (4-axis) (Mitsubishi)
3	Disc type tool magazine	14	Read ahead interpolation acceleration and deceleration (FANUC)
4	Automatic centralized lubrication system	15	High speed and high precision AICC (1) (FANUC)
5	Spindle blowing chip cleaning device	16	Working light, warning light, transformer
6	Electric cabinet heat exchanger	17	Horizontal adjusting screw and cushion block
7	Cutting fluid system	18	A set of toolbox and adjustment tools
8	Machine cleaning water gun and air gun	19	System parameter CD
9	Mobile operating handwheel	20	Machine Operation and Maintenance Manual
10	RS232 transmission interface	21	System programming and operation instructions
11	CF card program storage/USB interface	22	Inspection report of machine ex factory precision
other
Net weight of machine		kg	7500
Overall dimensions of machinery (face width × Surface depth × High)		mm	330027002800

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